Comprehensive Production Automation

Successful automation is based on the perfect interaction of all components. From material feeding to component handling and quality assurance, AGS offers comprehensive solutions from a single source. Decades of experience in the development and implementation of automation systems guarantees the highest process reliability with maximum economic efficiency.

 

Core Components of Modern Automation

• Intelligent feeding systems for efficient material provision
• Flexible handling technology with adaptive gripper systems
• Integrated testing stations for complete quality control
• Networked control systems with Industry 4.0 functionality
• Ergonomic operator interfaces for intuitive operation

 

Efficient Material Flow Control

Optimal control of material flow forms the foundation of every successful production automation. The innovative IFS (Intelligent Feeding System) from AGS combines state-of-the-art sensor technology with adaptive handling for maximum flexibility. High-resolution camera systems detect the position and orientation of components, while precise robot systems handle exact placement. This combination enables cycle times that cannot be achieved with conventional systems.

 

Innovative Technologies

• Camera-based part detection with AI support
• Robot-assisted handling through KUKA Agilus
• Adaptive process control with real-time adjustment
• Intelligent collision avoidance
• Automatic program optimization

 

In-Process Quality Assurance

A special focus of production automation is on integrated quality control. Modern testing technology enables continuous monitoring of all relevant parameters directly in the manufacturing process. Through the seamless integration of quality assurance, errors are detected early and waste is minimized. The documented process monitoring ensures complete traceability.

 

Integrated Testing Methods

• Automatic completeness check with image processing
• Precise dimensional testing through 3D sensor technology
• Optical quality control in real-time
• Documented process monitoring according to ISO 9001
• Intelligent early error detection

 

Flexible Manufacturing Concepts

The automation solutions from AGS adapt optimally to different production scenarios. From semi-automated assembly to fully automated production, customized concepts are created for maximum efficiency. The modular system architecture enables step-by-step automation according to individual requirements and budget specifications.

 

Adaptable Systems

• Modular basic structures for flexible expansion
• Scalable automation as needed
• Expandable functions through plug-and-play
• Future-proof integration of new technologies
• Hybrid workstations for human-robot collaboration

 

Digitalization of Production

Modern production automation consistently uses the possibilities of digital transformation. Networked systems enable the continuous collection and analysis of all process data for continuous optimization. Cloud-based solutions create the basis for cross-location efficiency improvements and enable predictive maintenance concepts.

 

Industry 4.0 Features

• Real-time data collection of all process parameters
• Predictive maintenance through AI algorithms
• Mobile process monitoring via tablet and smartphone
• Cloud-based analysis for process optimization
• Digital twins for simulations

 

Industry-Specific Solutions

AGS automation solutions prove themselves in a wide variety of industrial sectors. Specific requirements are considered for each industry and optimal solutions are developed:

 

Plastics Industry

• Fast removal from injection molding machines
• Precise sprue separation and post-processing
• Automatic quality control
• Flexible packaging solutions

 

Automotive

• Just-in-sequence production
• 100% traceability
• Robot-assisted assembly
• Integrated functional testing

 

Electronics Manufacturing

• ESD-protected handling
• Precision assembly
• Automatic testing
• Validated processes

 

Your Partner for Efficient Automation

With decades of experience, AGS develops customized automation solutions for your production. Complete manufacturing at the Herkenrath location guarantees the highest quality and maximum flexibility. Our experts accompany you from initial concept to final implementation and beyond.

 

Optimize your production now!

 

Discover the possibilities of modern production automation. Benefit from exclusive advantages:

★ Comprehensive project consulting and economic analysis

★ Individual system solutions according to your requirements

★ Competent service and fast response times

★ Future-proof technology Made in Germany

 

Contact our experts for detailed consultation on your automation solution →