State-of-the-Art Technology for Precise Results

The ultra-modern machine park enables efficient machining of complex workpieces:

 

5-Axis Simultaneous Machining

• Precise manufacturing of complex geometries
• Maximum dimensions: 1150 x 700 x 500 mm
• Efficient complete machining
• Minimized setup times
• Highest surface quality

 

Innovative Turning Technology

• Bar material up to 65 mm diameter
• Chuck parts up to 300 mm possible
• 6-sided Turn & Mill machining
• Duplex machines for parallel production
• Automated workpiece changes

 

Versatile Manufacturing Capabilities

Contract manufacturing at AGS covers a wide spectrum of complex machining tasks. Through the combination of various machining technologies, high-precision components are created in any desired quantity:

 

High-Precision Complete Machining

• Turn & Mill in a single setup
• Minimized processing times
• Reduced tool changes
• Optimized process sequences
• Guaranteed dimensional accuracy

 

Innovative Manufacturing Concepts

• Multi-machine operation
• Unmanned shifts possible
• Intelligent workpiece monitoring
• Adaptive process control
• Maximum machine utilization

 

Contract manufacturing at AGS covers a wide spectrum:

Flexible Batch Sizes

• Economical single-part production
• Small series with maximum precision
• Series production up to 10,000 pieces
• Consistent quality in any quantity
• Efficient process design

 

Material Diversity

• High-alloy steels
• Aluminum and light metals
• Plastics and composite materials
• Non-ferrous metals
• Special materials according to customer requirements

 

Intelligent Process Optimization

Contract manufacturing at AGS relies on comprehensive digitalization and state-of-the-art manufacturing technologies. This combination guarantees highest efficiency and maximum process reliability:

 

Digital Manufacturing Process

• Paperless production
• Digital order management
• Online capacity planning
• Real-time process monitoring
• Complete documentation

 

Modern Quality Assurance

• 3D coordinate measuring technology
• Digital measurement data acquisition
• Statistical process monitoring
• Automated testing procedures
• 100% traceability

 

State-of-the-art manufacturing technologies guarantee highest efficiency:

 

CAD/CAM Integration

• Digital process planning
• Optimized tool paths
• Virtual process simulation
• Minimized processing times
• Maximum process reliability

 

Automated Manufacturing

• Pallet change systems
• Robot-assisted workpiece handling
• Real-time process monitoring
• Documented quality assurance
• Traceable manufacturing steps

 

Cross-Industry Expertise

AGS contract manufacturing proves itself in a wide variety of industrial sectors:

 

Mechanical Engineering

• Precise drive components
• Complex housing parts
• Heavy-duty machine components
• Maintenance-free constructions
• Customized special solutions

 

Aerospace

• High-precision structural components
• Lightweight components
• Certified processes
• Documented quality
• Traceable manufacturing

 

Medical Technology

• Sterile components
• Validated processes
• FDA-compliant manufacturing
• Highest surface quality
• Biocompatible materials

 

Automotive

• Precise drive components
• Safety-relevant parts
• Large quantities possible
• 100% quality control
• IATF 16949 compliance

 

Tool and Mold Making

• Complex mold inserts
• High-precision guide elements
• Wear-resistant designs
• Optimized cooling geometries
• Mirror-smooth surfaces

 

Sustainability in Production

As a future-oriented company, AGS consistently focuses on environmentally conscious manufacturing. State-of-the-art technologies and optimized processes enable resource-conserving production while maintaining the highest quality:

 

Energy Management

• Photovoltaic system with 450 kWp
• Intelligent load control
• Energy recovery
• LED lighting concept
• Optimized machine running times

 

Circular Economy

• Closed material cycles
• Processing of cooling lubricants
• Chip recycling
• Packaging optimization
• Waste prevention concepts

 

AGS consistently focuses on environmentally conscious manufacturing:

Resource Efficiency

• Optimized material utilization
• Energy-efficient machines
• Recycling of cooling lubricants
• Minimized scrap rates
• Waste prevention through precise planning

 

Environmental Management

• Certification according to ISO 14001
• Modern energy concepts
• Sustainable process design
• Environmentally friendly cooling lubricants
• Responsible use of resources

 

Your Partner for Precise Contract Manufacturing

With years of expertise and state-of-the-art technology, AGS is the ideal partner for demanding machining tasks. The ultra-modern manufacturing at the Herkenrath location guarantees highest quality and maximum flexibility.

 

Start your manufacturing project now!

 

Discover the possibilities of AGS contract manufacturing. Benefit from exclusive advantages:

★ Competent manufacturing consulting

★ Fast quotation preparation

★ Flexible capacity planning

★ Transparent processes

★ Reliable adherence to schedules

 

Contact our experts for individual advice on your manufacturing project →

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